Heavy-duty matting keeps Jaguar Land Rover workers safe | Plastex

Crossgrip PVC keeps productivity levels high


With more than 3000 shift workers working on a busy production line, Jaguar Land Rover needed a heavy-duty matting solution to keep them fatigue-free and safe from slips.

The problem

In 2012, Jaguar Land Rover’s Evoque and Freelander models experienced such a surge in popularity that management decided to jump up to a 24-hour production cycle at their Liverpool site. Practically, this meant a 30 per cent increase in the site’s workforce to accommodate three shifts a day rather than two. With production line safety more critical than ever, Jaguar Land Rover started searching for an anti-fatigue, slip-resistant mat that could be quickly installed along the entire length of a car production line.

The checklist

  • Provides a slip-resistant surface
  • Creates an anti-fatigue environment for the employees
  • Drains and dissipates production waste quickly and efficiently
  • Easy to install, with minimal disruption to the 24-hour production cycle
  • Lightweight and easily rolled up for cleaning and maintenance

The solution

Minimal disruption to the new 24-hour production cycle was of utmost importance, so the matting needed to be quick and easy to install. Our hard-wearing walkway matting Crossgrip PVC was the obvious choice for this, as it’s designed to be loose laid with no fixing needed. Its one-piece construction means it can be quickly rolled out and cut to fit on site, making this heavy-duty matting ideal for the plant’s long production lines.

Made from flexible PVC, Crossgrip PVC effortlessly contours over uneven surfaces, including ramps and changes in level. The matting's diamond-cut pattern and cross-directional top ribs add traction underfoot, while the durable, two-layer construction provides cushioned comfort for shift workers spending long periods of time on their feet.

At a glance

Client

Jaguar Land Rover


Brief

Slip resistant heavy-duty matting that could be quickly and seamlessly installed along the entire length of a car production line.


Location

Liverpool, UK


Environment



Product spotlight

Crossgrip PVC

Highly specialised heavy-duty matting perfect for industrial environments, Crossgrip PVC is certified slip resistant and delivers comfort underfoot.

Flexible format

Supplied in 10m rolls

Simple installation

Loose lay, no fixing required

Easy to maintain

Five year warranty, UV resistant

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“We knew we wanted Crossgrip as it’s been more than successful in other areas around the site. It provides grip underfoot, is sturdy on the slopes and doesn’t shift. The matting is also comfortable to stand on, which was an important consideration for our workers who can be standing for long periods of time.”
Owen Doyle, managing director, Le Controls

Interested in Crossgrip PVC?


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